Best Quartz Heater Element Replacement Guide

Quartz heater elements are used in commercial toasters, conveyor ovens, and home infrared heaters. This guide compares five compatible replacement elements for common Holman, Belleco, and APW Wyott models, summarizing voltages, wattages, and fit considerations to help you choose the right part.

Product Brand Voltage Wattage
Caprock Quartz Heater Element Compatible With Holman HT-197845 Caprock 104V 800W
Caprock Quartz Heater Element Compatible With APW Wyott Vulcan-Hart 825300 Caprock 208V 1050W
Caprock Quartz Heater Element Compatible With Belleco 204116 Caprock 104V 600W
Holman Quartz Heater Element HO-197842 Caprock 120V 700W
Caprock Holman Replacement Quartz Heater Element HT-197850 Caprock 240V 900W

Caprock Quartz Element For Holman HT-197845

Caprock Holman HT-197845

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This replacement element is listed as 100% compatible with Holman lamp. It is specified at 104 volts and 800 watts, indicating it is designed for Holman toaster/conveyor systems that require the HT-197845 part. Compatibility claims focus on fit and electrical rating matching the original component.

Key considerations: verify mounting length and lead connector type before installation. The electrical ratings (voltage/wattage) must match the appliance requirements to maintain performance and safety. Follow manufacturer or certified technician guidance for replacement.

Caprock Element For APW Wyott Vulcan-Hart 825300

Caprock APW Wyott Vulcan-Hart 825300

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This element is listed as compatible with original heater for APW Wyott / Vulcan-Hart equipment, commonly used in cheesemelters and commercial equipment. The listed rating is 208 volts and 1050 watts, suitable for higher-voltage commercial lines.

When selecting this element, confirm that the appliance requires a 208V/1050W replacement and that physical dimensions match the original part. Compatibility with APW Wyott and Vulcan-Hart implies intended use in specific commercial heating assemblies.

Caprock Element Compatible With Belleco 204116

Caprock Belleco 204116

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Listed as 100% compatible with manufacturer’s heater, this element is specified at 104 volts and 600 watts. The overall length is given as 16.25 inches, which is a key physical dimension to confirm against your Belleco JB2/JB3 or JT2/JT3 toaster model.

Measure the original element length and mounting points before purchase. Differences in tube length or terminal spacing can prevent proper installation even when voltage and wattage match.

Holman Quartz Element HO-197842 For Toaster

Holman HO-197842 Quartz Element

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This unit is described as 100% compatible with 197842 quartz heater assembly lamp. It lists a 12.25 inch length and 1/2 inch diameter, with a thermal rating of 120 volts and 700 watts. Physical dimensions are emphasized for fit in Holman/Star toaster and conveyor assemblies.

Because this part specifies both length and diameter, confirm both against the existing assembly. The diameter and length affect how the element mounts in brackets and how it aligns with reflectors and insulation within the heating chamber.

Caprock Holman Element HT-197850 240V

Caprock HT-197850 240V

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This replacement is listed as 100% compatible with 197850 lamp and carries a rating of 240 volts and 900 watts. It is intended for Holman toaster/conveyor systems that operate on higher-voltage circuits common in commercial kitchens outside of 120V lines.

Verify that the appliance electrical supply is 240V before installation. Using a mismatched voltage element can lead to reduced performance, increased wear, or safety hazards. Confirm mounting and terminal types to ensure straightforward replacement.

Buying Guide For Quartz Heater Elements

This guide highlights the critical factors to compare when selecting a replacement quartz heater element. Use these categories to match a replacement to the original part and your appliance’s electrical and mechanical requirements.

Electrical Ratings

  • Voltage: Match the element voltage (60V, 104V, 120V, 208V, 240V) to the appliance supply. Voltage mismatch can cause malfunction or damage.
  • Wattage: Wattage determines heat output. Replace with the same wattage to preserve designed heating performance and cycle times.

Physical Dimensions And Fit

  • Length: Overall tube length affects fit inside the oven or toaster and alignment with reflectors.
  • Diameter and Shape: Tube diameter and bends must fit the mounting brackets and clearances.
  • Terminal Type and Spacing: Connector types (lead wires, ceramic terminals) must match for secure electrical connections.

Compatibility And Model Numbers

  • Look for explicit compatibility statements with OEM part numbers (e.g., HT-197845, HO-197842, 825300). These indicate intended replacements for particular appliance models.
  • Cross-reference the OEM part number and check appliance service manuals or manufacturer part lists when available.

Durability And Materials

  • Quartz Tube Quality: High-quality quartz tolerates high temperatures and thermal cycling better than lower-grade glass.
  • Seals And Leads: Ceramic end seals and properly rated lead wires reduce failure risks from heat and vibration.

Safety And Installation

  • Ensure replacement is performed with power disconnected and by qualified personnel when in doubt.
  • Verify that the replacement element meets any local electrical codes and that insulation, brackets, and protective guards are reinstalled correctly.
  • Match thermal cutouts and control limits to the original system. Replacing an element does not replace failed safety controls.

Comparison Perspectives

  • Voltage/Power Match: Compare the listed volts and watts across candidate parts to ensure equivalent heat output and electrical compatibility.
  • Physical Fit vs. Electrical Fit: A part may match electrically but fail mechanically. Confirm both before purchase.
  • OEM Replacement Claims: “100% compatible” claims are useful but verify with measurements and OEM part numbers for certainty.
  • Commercial vs. Residential Use: Commercial elements (higher voltages and wattages) are designed for continuous use; choose accordingly for oven/toaster applications.

Installation Checklist

  • Turn off power to the appliance and lock out the circuit.
  • Remove old element and inspect mounting brackets, connectors, and reflectors.
  • Compare length, diameter, terminal spacing, and lead type with the new element.
  • Install new element, secure mounting hardware, and reconnect leads following polarity/grounding requirements if applicable.
  • Test on a controlled circuit and verify proper operation of thermostats and safety cutouts.

Using this guide and the product specifics above will help ensure you select the correct quartz heater element for your appliance. Always consult the appliance manual or a qualified technician if you are unsure about compatibility or installation steps.

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